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How to Determine Rubber Roller’s Hardness

The surface hardness of rubber rollers is closely related to the application industry. Some properties of the rubber roller change with the change of hardness. So when choosing rubber rollers, it is necessary to have a rough understanding of the hardness of the rollers first, and selecting a suitable hardness roller can bring maximum benefits to industrial production.

1Hardness range

Generally speaking, the hardness range of the surface of the rubber roller ranges from 20HRC to 100HRC. Within a certain range, the higher the surface hardness and rigidity of the rubber roller, the stronger its wear resistance and durability. Low hardness rubber rollers have better elasticity and shock absorption performance.

The picture following is customized rubber roller made by Futian Roller.

 

2Selection of surface hardness of rubber rollers

1. HRC20-40: Rubber rollers within this hardness range are usually used for pressing and equalizing products. This type of rubber roller has a smooth surface, high softness, and elasticity, which is not easy to cause wear on the product surface.

2. HRC40-60: This type of rubber roller has moderate hardness and is generally used in leather manufacturing, printing machines, coating machines, sponge printing, and other fields. This type of rubber roller has good wear resistance and high surface smoothness, which can effectively improve production efficiency.

3. HRC60-80: When the hardness of rubber rollers is at HRC60-80, they have better wear resistance and tensile resistance. However, the surface of these rubber rollers is relatively hard and requires appropriate pressure to achieve good production results. This type of rubber roller is suitable for industries such as plastic film and printing.

4. HRC80-100: This type of rubber roller has very high hardness, excellent wear resistance, acid and alkali resistance, and can ensure stable performance without cracking or wear under long-term operation.

The surface hardness of rubber rollers varies, so the equipment used in different fields also varies. In terms of production and quality control of rubber rollers, strict inspection and mature processing experience are required to ensure that the rubber rollers meet the specified requirements.

 

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